technology and quality
Sunshine’s Research and Development Department conducts research and development utilizing a wide range of equipment, materials, chemistries, software systems and new technologies as it relates to the manufacturing of the printed circuit board. Our research development utilizes a strategic proactive approach designed to facilitate the growth of the organization. This approach creates and develops technological strategies to increase competitiveness and provide inroads to new and existing marketplaces.
Preferred Materials | |
---|---|
FR4 Standard Tg |
Shengyi, ITEQ, KB, Nanya |
FR4 Mid Tg (Lead Free Compatible) |
Shengyi S1000, ITEQ IT158 |
FR4 High Tg (Lead Free Compatible) |
Shengyi S1000-2, S1170 |
High Performance Low Dk/Df |
EMC EM828, EM888(S), EM888(K) |
RF Materials |
Rogers RO4350, RO3010 |
Halogen Free |
EMC EM285, EM370(D) |
Aluminum Backed PCB |
Shengyi SAR20, Yugu YGA |
Additional Materials | |||||
---|---|---|---|---|---|
Rigid Polimide: Shengyi SH260, Ventec VT901 |
Surface Finishes | |||||
---|---|---|---|---|---|
Electroless Nickel Immersion Gold(ENIG) |
PCB Technologies | |||||
---|---|---|---|---|---|
Standard |
Advanced |
Standard |
Advanced |
||
Rigid-Flex & Flexible Circuits |
Y |
Y |
Buried and Blind Vias |
Y |
Y |
Sequential Lamination |
Y |
Y |
Impedance Control |
±10% |
±5% |
Hybrids & Mixed Dielectrics |
Y |
Y |
Aluminum PCB’s |
Y |
Y |
Non-Conductive Via Fill (VIP) |
Y |
Y |
Conductive Via Fill |
Y |
Y |
Cavity Boards |
Y |
Y |
Backdrilling |
Y |
Y |
Controlled Depth Drill and Rout |
Y |
Y |
Edge Plating |
Y |
Y |
Buried Capacitance |
Y |
Y |
Etch Back |
Y |
Y |
In-board Beveling |
Y |
Y |
2-D Bar Code Printing |
Y |
Y |
Standard Features | |||||
---|---|---|---|---|---|
Standard |
Advanced |
Standard |
Advanced |
||
Maximum Layer Count |
20 |
36 |
Maximum Panel Size |
533x610mm |
610x1067mm |
Outer Layer Trace/Spacing(1/3oz starting foil+plating) |
90μm/90μm |
64μm/76μm |
Inner Layer Trace/Spacing(Hoz inner layer cu) |
76μm/76μm |
50μm/50μm |
Maximum PCB Thickness |
3.2mm[0.125"] |
6.5mm[0.256"] |
Minimum PCB Thickness |
.20mm[0.008"] |
.10mm[0.004"] |
Minimum Mechancial Drill Size |
.20mm[0.008"] |
.10mm[0.004"] |
Minimum Laser Drill Size |
.10mm[0.004"] |
.08mm[0.003"] |
Maximum PCB Aspect Ratio |
10:1 |
25:1 |
Maximum Copper Weight |
5 oz[178μm] |
6 oz[214μm] |
Minimum Copper Weight |
1/3 oz[12μm] |
1/4 oz[9μm] |
Minimum Core Thickness |
50μm[0.002"] |
38μm[0.0015"] |
Minimum Dielectric Thickness |
64μm[0.0025"] |
38μm[0.0015"] |
Minimum Pad Size Over Drill |
0.46mm[0.018"] |
0.4mm[0.016"] |
Solder Mask Registration |
±50μm[0.002"] |
±38μm[0.0015"] |
Minimum Solder Mask Dam |
76μm[0.003"] |
64μm[0.0025"] |
Copper Feature to Edge, V-cut(30°) |
0.40mm[0.016"] |
0.36mm[0.014"] |
Copper Feature to PCB Edge,Routed |
0.25mm[0.010"] |
0.20mm[0.008"] |
Tolerance on Overall Dimensions |
±100μm[0.004"] |
±50μm[0.002"] |
HDI Features | |||||
---|---|---|---|---|---|
Standard |
Advanced |
Standard |
Advanced |
||
Minimum Microvia Hole Size |
100μm[0.004"] |
75μm[0.003"] |
Capture Pad Size |
0.25mm[0.010"] |
0.20mm[0.008"] |
Glass Reinforced Dielectrics |
Y |
Y |
Maximum Aspect Ratio |
0.7:1 |
1:1 |
Stacked Microvias |
Y |
Y |
Copper Filled Microvias |
Y |
Y |
Buried Filled Vias |
Y |
Y |
Maximum No. of Buildup Layers |
3+N+3 |
5+N+5 |
Advanced Processes | |||||
---|---|---|---|---|---|
Direct Imaging for Innerlayers, Outerlayers, and Soldermask |
Quality System and Certifications | |||||
---|---|---|---|---|---|
Advanced ProcessesIPC Specs: IPC-A-600. IPC-6012, IPC-6013, IPC-6016 (Class 2 and class 3) |